Product Overview
ALP Technology's 2-Zone Thermal Shock Test Chamber is a specialized reliability testing system designed to evaluate the resistance of materials and products to extreme, rapid temperature changes. This 2-zone thermal shock test chamber employs a basket-type design with two independently controlled zones-a high-temperature zone and a low-temperature zone . During testing, a motor-driven basket rapidly transfers the test specimen between these zones, simulating the drastic temperature fluctuations products may encounter during real-world use. This 2-zone thermal shock test chamber is widely used across electronics, automotive, aerospace, and semiconductor industries to identify design flaws, assess material durability, and perform environmental stress screening.
Product Features
ALP's 2-Zone Thermal Shock Test Chamber is engineered for precision, speed, and efficiency:
- Rapid Temperature Transfer: The high-speed basket lift system transfers specimens between hot and cold zones in less than 10 seconds (≤3-5 seconds for high-performance models), ensuring immediate thermal shock as required by international standards.
- Wide Temperature Range: High-temperature zone reaches up to +220°C, while the low-temperature zone cools down to -75°C, accommodating a broad spectrum of testing requirements.
- Fast Temperature Recovery: Temperature recovery time is ≤5 minutes, enabling efficient testing cycles and maximizing throughput.
- Precision Control System: Features a programmable color LCD touch screen controller with Ethernet connection for PC link and remote monitoring . Supports multi-language interface and complex test profile programming.
- Durable Construction: Interior workroom is crafted from SUS304 stainless steel for corrosion resistance and easy cleaning; exterior from powder-coated steel for durability .
- Advanced Defrosting System: Capable of continuous impact testing of 1000 cycles without defrosting, significantly improving test efficiency.
- Live Testing Support: Integrated cable hole enables power-on testing of electronic devices and batteries with continuous data monitoring.
- Comprehensive Safety Protections: Includes over-temperature protection, compressor overpressure/overheating protection, earth leakage protection, and over-current protection.
Applicable Test Standards
ALP's 2-zone thermal shock test chamber is designed to comply with a broad range of internationally recognized testing standards:
- IEC 60068-2-14: Environmental testing – Change of temperature
- MIL-STD-883 Method 1010: Thermal shock test for microcircuits
- MIL-STD-810: Environmental test methods for military equipment
- JESD22-A104 / A106: Temperature cycling and thermal shock for semiconductor devices
- GB/T 2423.22: Environmental testing for electric and electronic products – Test N: Change of temperature
- ISO 16750-4: Road vehicles – Environmental conditions for electrical/electronic equipment
- SAE J1211: Environmental performance testing for automotive electronic devices
- EIAJ ED-4701: Thermal shock test for semiconductor devices
Technical Specifications
|
Parameter |
Specification |
|
System Type |
2-zone basket-type (vertical specimen transfer) |
|
High-Temperature Range |
+60℃ ~ +220℃ |
|
Low-Temperature Range |
-75℃ ~ 0℃ |
|
Thermal Shock Range |
-65℃ ~ +150℃ (typical) |
|
Temperature Fluctuation |
≤ ±0.5℃ |
|
Temperature Uniformity |
≤ ±2.0℃ |
|
Temperature Deviation |
≤ ±3.0℃ |
|
Transfer Time |
≤ 10 seconds (≤3-5 seconds for high-performance models) |
|
Recovery Time |
≤ 5 minutes |
|
Heating Time |
Ambient ~ +200℃ within 30 minutes |
|
Cooling Time |
Ambient ~ -70℃ within 30-60 minutes |
|
Load Capacity |
20kg ~ 60kg (depending on model) |
|
Controller |
Programmable color touch screen with Ethernet/USB |
|
Interior Material |
SUS304 stainless steel |
|
Refrigerant |
Eco-friendly R404A, R23 |
|
Power Supply |
AC380V 50/60Hz 3-phase |
FAQ
Q1: What is the difference between a 2-zone and 3-zone thermal shock test chamber?
A: A 2-zone thermal shock test chamber consists of a high-temperature zone and a low-temperature zone, with the specimen transferred between them via a motorized basket (dynamic testing). A 3-zone chamber has a separate testing zone where the specimen remains stationary, and hot/cold air is introduced via dampers (static testing). The 2-zone design offers faster transfer times and is more compact.
Q2: What types of products are typically tested in this chamber?
A: This chamber is used for testing electronic components, semiconductors, IC chips, automotive parts, aerospace materials, metals, plastics, rubber, and medical devices.
Q3: How does the defrosting system work?
A: The chamber features an advanced defrosting system that enables continuous impact testing of up to 1000 cycles without needing to defrost, significantly improving test efficiency and reducing downtime.
Q4: Can I monitor tests remotely?
A: Yes. The chamber is equipped with Ethernet and USB interfaces for PC connection, remote monitoring, and data export. Optional smartphone/tablet access is also available.
Q5: Can ALP customize the chamber size or features?
A: Yes. ALP's greatest advantage is the ability to customize a variety of non-standard test chambers according to specific customer requirements, including dimensions, temperature range, load capacity, and optional accessories.
Why Choose ALP Technology?
ALP Technology (T&M) Ltd is a specialized factory with over 20 years of experience in manufacturing and exporting environmental test chambers. We offer a comprehensive range of solutions, including temperature/humidity, thermal shock, salt spray, sand/dust, UV, and walk-in chambers. Our greatest strength lies in our ability to customize non-standard test chambers according to your specific requirements, from design and production to installation and maintenance. With clients spanning government labs, Fortune 500 companies, and leading research organizations across 50+ countries, ALP delivers reliable, precise, and efficient testing solutions backed by comprehensive warranty and lifelong follow-up services.
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